Poultry Feed Plant - Step-by-Step Operating Process
Step 1: Raw Material Intake
The process starts with the intake of raw ingredients such as maize, soybean meal, wheat, rice bran, oil cakes, and feed additives used in poultry feed production.
- Feed Hopper Machine: Raw materials are loaded into the hopper to ensure controlled and continuous feeding.
- Belt Conveyor: Transfers bulk raw materials from storage to the processing section efficiently.
- Bucket Elevator: Lifts raw materials vertically to the grinding section, saving floor space and maintaining smooth material flow.
Step 2: Grinding (Mash Preparation)
Poultry feed requires finer grinding for better digestion and feed conversion.
- Vibro Feeder Machine: Regulates the flow of material into the grinder, preventing overloading and ensuring uniform grinding.
- Hammer Mill / Feed Grinder Machine: Grinds raw materials into fine mash. Smaller screen sizes are used to achieve the particle size required for poultry feed.
Step 3: Mixing & Nutrient Dosing
This stage ensures accurate and consistent nutrition in every batch.
- Screw Conveyor: Transfers the ground mash from the hammer mill to the mixer in an enclosed system, minimizing dust and feed loss.
- Feed Mixture Machine: Vitamins, minerals, amino acids, and supplements are added and thoroughly mixed to produce a homogeneous poultry feed blend.
Step 4: Pelleting Process
The mixed mash is converted into poultry feed pellets.
- Feed Pellet Mill: The feed mash is compressed through a precision die to produce small-diameter, high-density poultry feed pellets, suitable for broilers and layers.
Step 5: Cooling & Crumbling
Pellets are stabilized and sized according to bird age.
- Cattle Feed CF Cooler: Uses ambient air to cool pellets, reduce moisture, and increase pellet hardness and shelf life.
- Feed Crumbler Machine: (For chicks) Pellets are passed through the crumbler to produce uniform crumbles suitable for young birds.
Step 6: Final Conveying & Packing
Finished poultry feed is transferred to storage or packing.
- Chain Conveyor: Gently conveys cooled pellets or crumbles to packing units, reducing breakage and dust formation.
Final Output
- Uniform, nutritionally balanced poultry feed
- Improved feed conversion ratio (FCR)
- Strong pellets with minimal fines
- Efficient, continuous production